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High-visibility, plant-grade digital signage built for Indian manufacturing conditions. Eliminate communication lag, cut machine downtime, and track live production targets across your entire assembly floor.
Tested for Harsh Indian Shop Floors: 0°C to 60°C continuous thermal rating with IP54 to IP65 dust- and moisture-sealed mild steel (CRCA) enclosures.
Direct Machine & PLC Connectivity: Native Modbus RTU/TCP, Ethernet/IP, RS485, and 24V DC sensor pulse inputs.
Extreme Long-Distance Legibility: High-contrast LED modules legible from 10 to 60+ metres under high-bay factory lights.
In assembly bays and machining cells across India's industrial hubs, unrecorded downtime costs lakhs every shift. Traditional whiteboards and clipboard logs only show yesterday’s failures, while consumer televisions fail within months due to conductive airborne dust, machine oil mist, and peak summer heat.
Our industrial display boards deliver real-time operational clarity where workers and supervisors need it most. By pulling data directly from machine relays, PLCs, or operator push-buttons, these systems replace manual logs with an unalterable, visible standard of truth across the line.
Choose the visual management hardware tailored to your line layout, viewing distances, and data complexity.
Function: Real-time tracking of Plan, Actual, Variance, and Efficiency rate.
Display Technology: 7-Segment numeric LEDs or dot-matrix LED displays (Red / Amber / Green).
Viewing Range: 15 m to 50 m.
Inputs: Direct sensor input (NPN/PNP proximity sensors, photoelectric switches) or Modbus registers.
Ideal For: High-speed packaging, stamping lines, machining cells, and manual assembly conveyors.
Function: Instant visual and audible signaling of station breakdown, quality faults, or material shortages.
Display Technology: High-pitch industrial led display panels paired with integrated hooters and tower lights.
Viewing Range: Plant-wide visibility across central cross-aisles (30 m to 60+ m).
Inputs: Station pull-cords, wireless push-button remotes, or PLC fault flags.
Ideal For: Automotive OEMs, tier-1 component suppliers, and lean manufacturing lines.
Function: Detailed OEE trend curves, graphical SCADA dashboards, and digital Standard Operating Procedures (SOPs).
Display Technology: High-bright TFT/LCD industrial display screen with hardened protective glass and anti-glare coating (500 to 1,000+ nits).
Viewing Range: 1 m to 8 m (workstation, quality inspection, and supervisory bay level).
Inputs: Industrial PC, HDMI, DisplayPort, Ethernet LAN, and web-based MES endpoints.
Ideal For: Quality assurance stations, batch mixing monitoring, and CNC supervisory cells.
Specification | Segmented / Matrix Industrial LED Board | Rugged Industrial Display Monitor |
|---|---|---|
Primary Role | Long-span metric visibility (Target, Actual, Andon) | High-resolution dashboards, SCADA, digital work instructions |
Viewing Distance | 15 metres to 60+ metres | 1 metre to 8 metres |
Ingress Protection | IP54 (standard) / IP65 (washdown & foundry grade) | IP65 front bezel with sealed NEMA-rated rear chassis |
Operating Temperature | 0°C to 60°C ambient | 0°C to 50°C ambient |
Display Brightness | > 1,500 nits (solid-state LED lamps) | 500 to 1,000+ nits (high-bright TFT/LCD) |
Native Protocols | Modbus RTU (RS485), Modbus TCP, Dry Contact, 24V PNP | Industrial Ethernet, HDMI, RS232, USB, MES/SCADA APIs |
Enclosure Material | 1.6 mm Powder-coated CRCA Steel / SS 304 | Die-cast aluminium / heavy-gauge sheet metal |
Mounting Options | Ceiling drop suspension, wall brackets, gantry mounts | Standard VESA (heavy-duty), panel mount, swing arm |
Dust & Oil Mist Protection: Unlike commercial screens with open air vents, our units feature sealed enclosures with conformal-coated PCB assemblies to block conductive metal dust, casting powder, and coolant mist.
Electrical Surge Isolation: Optocoupler-isolated digital inputs shield sensitive internal logic from voltage spikes, inductive motor loads, and ground-loop noise common on plant power lines.
Thermal Endurance: Engineered for uncooled Indian plant ceilings that cross 48°C during peak summer months, utilizing passive heat sinks and wide-temperature components rated for continuous 24/7 duty.
Modular Field Serviceability: Front-accessible or rear-hinged magnetic LED sub-modules allow rapid component replacement in minutes without dismounting structural mounting frames.
Capture: Connect directly to machine pulse signals, barcode scanners, station push-buttons, or PLC registers.
Compute: The onboard controller calculates live balance, takt time variance, or station call status without requiring a dedicated PC.
Display & Log: Metrics broadcast instantly onto the overhead industrial display, while data syncs back to your plant database via Ethernet or RS485.
A standard rule of thumb is 25 mm (1 inch) of digit height for every 10 to 12 metres of distance. For viewing across a 30-metre assembly bay, select at least a 75 mm to 100 mm character height.
Yes. Standalone production boards feature onboard microcontrollers that calculate shift counts, cycle times, and target efficiencies using direct sensor inputs, requiring no network connection or central software.
Commercial TVs lack ingress protection, use open vents that collect conductive dust, produce only 250–300 nits of brightness (washing out under plant lighting), and fail prematurely in high-temperature environments. Our industrial display screens use IP65-sealed front bezels, conformal-coated electronics, and 500–1,000+ nit high-bright panels engineered for 24/7 continuous duty.
All units carry a comprehensive 12-month standard warranty. Spare power supply units, controller cards, and modular LED tiles are stocked locally in India for prompt dispatch and minimal line downtime.